I made the decision to start my project after I read a post on the small-layout-design group. I currently live in Washington, DC, so the summer weather is usually very hot and humid. Fortunately, we had very clement weather over the last weekend (July 7 & 8). Since I already had all the materials required to build a small layout, I started to work on it Saturday morning, having in mind to just do the framing of the layout over the two-day period. Well, I ended up putting in 15 hours of work and was able to complete the entire woodwork.
In terms of tools, I’m well equipped to do woodworking. I invested in an excellent table saw and I prefer to use hardwood plywood, ½ inch, birch, instead of pine for the framing. Birch plywood might be considered an expensive material for framing, but it usually doesn’t wrap, and I can cut a sheet of 4 X 8 the way I want. For the layout legs I made the decision a couple of months ago to use IKEA IVAR side units, either the 30 X 124cm (11 ¾ X 48 7/8 in) or the 50 X 124cm (19 5/8 X 48 7/8 in). I already use the IVAR units in my basement for storage. It’s a very good product, I can find it everywhere in the world, the height of my layouts is standardized, and it’s about the same cost as using dimensional lumber (1 X 2 in). The other material I use is 1/8 in (or 3mm) MDF for the back drops and the fascia. For the roadbed I use foamboard ½ in (12 mm) instead of pink insulation material, since the Märklin C Gleis/tracks already have the roadbed built-in, and it’s easy to fix the tracks to the layout with screws. It also reduces the noise during the operation.
Below you’ll find a list of criteria I used during the design phase:
- Be able to move it by myself;
- Should fit in my current SW/Estate car;
- Should be expendable;
- Use wood that I have in stock;
- Use pre-built structures or some that I have in my stash;
- Be able to operate in analogue or digital mode;
- Should have a main line usable for freight or passenger traffic;
- Should be build in a short period of time (if possible by mid-August 2018);
- Cameo style, or self-contained (my basement can get very dusty);
I made the decision to build an L shape layout, instead of the traditional rectangular shape. I got the idea from the book Minimax-Anlage by Herbert Fackeldey. In his book, he presents 12 different narrow gauge small layouts, including the different options for the storage/fiddle yard. An L shape layout also offered me the chance to use one of the curved turnouts that I already had in stock, including larger radius curved track segments.
The layout dimensions are 122 X 90 cm, or 48 X 36 in. I use Franzis 3D Eisenbahnplaner 10.5 for my track planning. You'll find detailed construction information over the next pages.
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